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Adaptable Manufacturing Layout

The flexible manufacturing layout has characteristics that allow it to be re-configured to adjust the manufacturing process so that you can manufacture different products for a passing fancy production lines. This re-configuration may end up being by design or it usually is due to manufacturing changes that have been not anticipated. Either way the flexible manufacturing layout can fulfill the needs from the manufacturer with changes in its configuration.

There are two different types of flexibility which you can use to fill these needs, machine flexibility and direction-finding flexibility. These re-configurations can be taken individually or they could be used together to achieve the required manufacturing result. The flexibility of machines to be used to produce diverse products includes their capacity to have different end-effectors attached to robotics so that different parts may be made. This re-configuration can have having a new set of instructions loaded into the actual controller that controls the particular robotic equipment. The flexible manufacturing layout will give the equipment the capability of manufacturing different parts how the production line did not produce in a very previous job.

Examples of flexible producing systems include modify existing programming to make parts of different sizes, styles, and proportions, producing parts in various production sequences, increasing or decreasing manufacturing throughput, and re-arranging equipment to boost production.

The flexible manufacturing method is no longer considered to be two CNC machines that communicate. Now the flexible manufacturing system can have several robotic devices which are tended by other automatic devices. All these work within concert to manufacture children of parts or goods. The robotic devices are generally controlled and coordinated by way of a cell controller. The other functions of the cell controller are to execute load balancing, do part scheduling, and coordinate the circulation of materials.

There can be automatic tending devices that work with the cell robotics at the same time. These tenders are instructed to switch the end-effectors of robots which can be working on the manufacturing line. The instructions come from your cell controller and are coordinating with all the requirements of the manufacturing line. The best type of facility which a flexible manufacturing layout could replace can be an existing non-flexible system would certainly where products are produced in batches and you'll be able to group products or components into families. Families have very equivalent shapes, sizes, etc.

If a manufacturer wants to implement a flexible producing layout in its manufacturing facility, considerable planning and design should be done so that obtain the most can be derived in the completed operation. A flexible manufacturing layout could be created where two production lines are organized in parallel. Each of these lines produces a family group of products that are usually similar, but not the same. This flexible manufacturing system is made so that machines through production line 1 might be utilized in certain generation jobs on production range 2 and vice versa.

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